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BDS Project KJ Update: Mock Ups

March 29th, 2013 5 comments

While we’ve been out playing in Moab all week, BDS R&D has been busy working on Project KJ, the 2005 Jeep Liberty (KJ) CRD we’re building to take on the 2013 Ultimate Adventure. If this is the first you’re reading about this build, check out Project KJ Blog for more info on this project and to get up to speed.

To make room for the massive tires we plan to run on this Liberty, we needed to make some room in the fenderwells. Starting with the front the inner fender was trimmed as we prepped a set of JK Rubicon Dana 44 axles with our mock up tires, 40” Maxxis Trepadors in place to get an idea of rides height, and full compression so we can begin designing the suspension for this little CRD powered Jeep. The plan is to keep the Jeep as low as possible, potentially running 3-4” of lift with plenty of droop from a multilink suspension and Fox coilovers. Stay tuned for more in the coming days as the guys continue to prep this KJ.


BDS Project KJ Update 2: Tear Down & Build Prep

March 21st, 2013 1 comment

If you’re just checking out the Project KJ build, the guys down at BDS R&D brought a plain jane ’05 Jeep Liberty (KJ) CRD into the shop to transform it into a low-slung trail rig to take on the 2013 Ultimate Adventure. To get up to speed on the project, check out the last post at (Project KJ, From Soccer Mom to Trail Rig).

In the week or so since we’ve had this Jeep in the shop, the crew has dismantled a perfectly functioning KJ into a massive pile of parts, some of which will be reused, some to be modified, and a lot to be scrapped . At this point we’re trying to figure out what modifications will need to be done to get our desired results. The interior is removed to prep for a custom rollcage, body panels are pulled to see what mods need to be made, front suspension is junked and the rear axle is being used to counter weight the 2.8L CRD up front. We’ve got axles on the way so we can start mocking up the stance. We plan to stretch the stock 104” wheelbase to around 112-114” giving us near vertical approach and departure angles. Stay tuned for more on this project as we continue to transform this KJ into a capable trail rig.

Follow along and join the discussion on Facebook, YouTube, BDS Blog, LostJeeps Forum, and JeepKJ Forum.

Project KJ, From Soccer Mom to Trail Rig

March 15th, 2013 No comments

Here at BDS, we build, test, and wheel our rigs to make so we can be confident they’ll survive the abuse our customers put them through and back them with the only no fine print warranty in the business. We’ve built a number of company vehicles and are constantly developing new and innovative kits for popular truck and Jeep vehicles.

We are proud to be a part of the 2013 Ultimate Adventure, the week-long on/off-road excursion hosted by the guys over at 4Wheel & Off-Road Magazine. After attending years ago in our company Jeep TJ, we’ve learned a bit more about building a rig that will not only perform well, but stand out from the numerous TJs, JKs, and XJs that attend each year. We discussed a number of different vehicle options, from the ever popular JK, to the J10 Gladiator, Chevy Colorado. All had potential, but ultimately had flaws for various reasons. In wanting to challenge ourselves, we thought let’s build something different, an oddball of sorts, something that isn’t typically celebrated as a capable trail rig but has the potential to be. After months of discussion and pondering ideas, the decision was made to build a Jeep Liberty KJ.

A Jeep Liberty to say, that’s a choice out of left field. Not what you expected to hear us building for a trail rig? The Jeep Liberty KJ, commonly seen as a pansy Jeep, on-road only, a pitiful replacement to the largely popular and ultra capable Jeep Cherokee XJ. When it comes to a vehicle universally disliked in the 4×4 community, the Liberty is typically right up there with the best of them.

For 2 years however (2005-2006) the KJ was offered with an optional 2.8L CRD (common rail diesel), putting out 160hp/295tq that was mated up to a 45RFE Automatic Transmission, the same tranny they run in the Dodge Ram and Power Wagon trucks. The ’05 Liberty we’re using as the base for this build has the 2.8L CRD and we’ll be making a number of mods to eliminate viewed issues with the KJ. We’ll be swapping out IFS and rear axle to stronger solid axles, replacing the stock suspension with a multi-link long arm arm design using Fox coilovers, tuning the motor, modding the body,  fabricating a roll cage, stretching the wheelbase from 104’’ to around 110-112’’, and running a set of 37-40” tires. The goal is to build a cool, low slung, diesel powered KJ that will be capable  a trail rig while being comfortable cruiser on the highway. We’ll be teaming up with a handful of distributors, manufacturers, and body shops to help out with this build up in preparation for the 2013 Ultimate Adventure.

So can we do it; can we turn the lame soccer mom Jeep Liberty into a cool off-roader!?! You’ll have to stay tuned to find out. We’ll be posting updates from the build on the the BDS Blog, Facebook, forums, and YouTube. Follow along and let us know what you think.

 

BDS Tacoma For Sale- SOLD!

January 17th, 2013 No comments

The BDS Tacoma is For Sale! Rides great with no issues and is ready for your next adventure!

Specs:

2009 Toyota Tacoma Double Cab 4wd SR5

4.0L V6, Automatic transmission

23,094 miles

Light gray cloth interior

6” BDS Suspension System w/ Fox 2.5 Remote Reservoir Coil Overs and Fox/BDS 2.0 rear shocks

35×12.50R18 Dick Cepek Mud Country Tires with approximately 70% tread left on 18 x 9 Eagle Alloy Wheels

Amp Research Bed Extender

Asking: SOLD!!!

 

No Fine Print Warranty comes through in the clutch after 11 years

January 18th, 2012 No comments

So I found this on the web earlier today and thought it was a great testament to how we stand behind our products. Phil Howell, Editor-in-Chief of 4Wheel Drive Magazine posted a story about a Jeep braking one of the BDS 5” leaf springs after 11 years of faithful service out on the red rocks of Moab, Utah. One call to BDS and the spring was warrantied thanks to the No Fine Print Warranty that comes with each and every one our lift kit. To see the full story, check out 4Wheel Drive Magazine.

BDS is hitting the Road for Carlisle

August 3rd, 2011 No comments

BDS is loaded up and hitting the road for the Carlisle Truck Nationals in Carlisle, PA. The show runs Friday-Sunday (August 5-7, 2011) at the Carlisle Fairgrounds. The show features everything truck culture from lifted to lowered show trucks, monster trucks, burnout contest and so much more. BDS will be setting up in the vendor area with our local distributor RV 4WD Center. Stop by and get a sneak peek of new kit offerings and the latest options from BDS. For more info on the event check out Carlisle Truck Nationals.